As a small or medium - scale palm oil farm owner or an operator of a palm oil preliminary processing enterprise, you may often face the challenges of low oil yield and frequent machine shutdowns. These issues are mainly caused by the complex installation process, high operation threshold, and difficult maintenance of the palm oil extraction equipment, specifically the small - scale palm oil screw press.
The main core pain points for small farms are installation difficulties, complex operation, and inadequate maintenance. The complex installation process can be a headache. For example, the press requires specific ground flatness. Any unevenness of more than 3mm in a 1 - square - meter area can affect the stability of the machine during operation. Additionally, the machine needs a certain installation space, with the recommended dimensions of 1400*600*600mm. Incorrect space planning can lead to inconvenient operation and even potential safety hazards.
Complicated operation not only requires operators to have a certain level of skills but also increases the risk of errors. The improper setting of parameters during the first startup can lead to abnormal pressure or low oil yield. On average, improper operation can reduce the hourly production capacity by about 100 - 150 kg compared to normal operation. Maintenance is also a key issue. Poor maintenance can cause blockages, shorten the service life of the machine, and increase the frequency of breakdowns.
Before installation, make sure the ground flatness meets the requirements. As mentioned, a flatness error of no more than 3mm per square meter is ideal. You also need to measure the space to ensure it is suitable for the machine, allowing for easy operation and maintenance. Additionally, check the power supply configuration. The small - scale palm oil screw press usually requires a three - phase power supply of 380V, and the cable should be thick enough to bear the power load to avoid power outages or equipment damage caused by insufficient power.
When starting the machine for the first time, pay attention to pressure calibration. The normal working pressure of the screw press is between 5 - 10 MPa. You can observe the oil output state during the calibration process. If the oil output is too low or the oil contains too much residue, it may indicate that the pressure is not properly adjusted. By carefully observing and adjusting the pressure, you can gradually reach the optimal oil extraction state, which can help the machine achieve a stable production capacity of about 500 kg per hour.
Regular cleaning can prevent blockages in the machine. After each operation, clean the pressing chamber and the oil outlet pipe with a soft brush. Also, do not forget to lubricate the moving parts regularly. For example, the bearings should be lubricated every 20 operating hours to ensure smooth operation and extend the service life of the machine.
There are several common faults. For instance, if the motor makes abnormal noises, it may be due to loose parts or lack of lubrication. You can check and tighten the bolts and add lubricating oil. If the oil yield suddenly drops, it could be caused by a dull screw, blockage, or improper pressure. You can replace the screw, clean the blockage, or readjust the pressure.
The machine is made of high - strength iron, which has great advantages in adapting to frequently mobile working environments. It can withstand certain shocks and vibrations, ensuring stable operation even in relatively harsh conditions.
Let's look at a real - life case. A small palm oil farm in Malaysia was facing low oil yield and frequent machine breakdowns. After following our installation and maintenance guide, they managed to increase their hourly production capacity from 350 kg to 500 kg and significantly reduced the machine breakdown frequency.
To get more in - depth information, you can immediately download the “Installation and Fault Handling Manual” PDF. You can also get remote technical support by making an appointment with our experts.
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